Blister inspection and

tray checks

Strong of 20 years of improvement, Harlequin is a market point of reference for blister inspection and pharmaceutical tray checks. Harlequin performs checks on different materials and colors, allowing an extremely accurate inspection of tablets, capsules, pills, powders, vials, syringes, ampoules.

The blister inspection system can measure images through an accurate check of pictorial and geometrical parameters, and applies the same algorithms used for tablets/capsules inspection to check products inside pharmaceutical trays.

The Software works under Windows 7 (64 bit) and uses cutting-edge hardware devices PC Based Quad & Octa core CPU’s, very high-resolution cameras and LED light units with custom-design.

Technical information:

Unlocked HMI panel during automatic work
Image reconstruction for a complete object view
Graphical Oscilloscope for signal error debugging
SVM (SEA Vision Machine): integrated virtual PLC for machines rejection management
Compliant to FDA 21 Cfr Part 11

Resources

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HARLEQUIN EVOLUTION / LITE

Harlequin has two versions, Evolution and Lite, which are different in terms of performances and scalability.

HARLEQUIN EVOLUTION

Harlequin Evolution is a complete vision inspection system, able to manage at the same time more packaging machines, and to grant many additional checks (thanks to multifunction cameras) such as: barcode and 2D codes reading on cartoners, on line printed variable data with integrated printer management, printing artworks checks (PQV) from digital/flexographic printers.

HARLEQUIN LITE

Harlequin Lite is the system Entry Level version, dedicated to  product  presence control and checking code  coverage.  Optional function  packages  through  the system can be adapted to suit more complex inspections.

BROWSE THE GALLERY AND DISCOVER HARLEQUIN TYPICAL APPLICATION SUCCESS STORIES.

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    CHECK OF TABLETS AND CAPSULES ON ALU-ALU

    Check of presence, colour, and integrity on tablets/ capsules packaged on ALU-ALU material. Check of double product presence or foreign products in the same cavity

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    CHECK OF WHITE CAPSULES ON WHITE PVC

    The software also performs a chromatic measurement of the object color, black spots detections on the product surface and tablet mix-up inside the same blister.

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    CHECK OF TABLETS ON TRANSPARENT PVC

    Presence, colour and defects checks on products packaged in transparent PCV (clear or coloured).

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    CHECK OF CAPSULES ON PVC

    Presence, color and integrity check of the capsule packaged in a PVC blister. The system detect half capsules, opened or excessively closed capsules. The colour accuracy is then granted by a double chromatic check, independent from the capsule position, aimed to recognize the two colours of the product.

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    BLU/TRANSPARENT CAPSULES IN BLISTER

    Presence check on blue/transparent capsules in blisters. The control also verifies the double presence of products in the same cavity

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    TABLETS INTEGRITY IN THE BOTTLE LOADER

    Check of falling tablets present in the bottle loader guide. The system controls both the tablets integrity and the correct filling of the bottle.

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    CHECK OF COMPONENTS IN TRAY

    Check of the different components placed in the pharmaceutical tray and packaged in white or transparent PVC, and in cartons.

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    CHECK OF COLOUR RINGS ON AMPOULES

    Check of presence and colour of rings on ampoules. The software allows the pixel sizes and the distance of ring

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    3D CHECK OF POWDER FILLING IN CAVITY

    This application inspects the correct blister’s cavity filling. With a 3D measurement of the powder inside the cavity.

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    BLISTER IMPURITIES CHECK

    Check of impurity on blisters with the usage of backlights placed under the blister

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    CASE FORMING CHECK FOR COMPONENTS INSERTION

    Check of correct case forming and positioning of components

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    PIN-HOLE CHECK ON PVC

    The check of the pin-holes consists in the detection of microscopic holes on white PVC web, that arise from the hot forming procedure of the thermoforming machine.

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    VIALS COUNT

    Count of vials in box (or inside cartons). The measure could be referred to a value set up at batch start.

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    CHECK OF CASE FORMING

    This application verifies the correct case forming, and detects possible non compliant packages.

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    CAVITY FORMING CHECK

    This application inspects the correct blister forming and filling (verification of the correct positioning of the tablet inside the cavity).

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    CHECK OF TRANSPARENT SYRINGES PLUNGER ROD PRESENCE IN CASE

    Presence check of the transparent syringes’ plunger rod included in the cases.

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    CHECK OF BLISTERING MACHINE STEP

    The blistering machine step is checked through the measurement of the distance between a fixed point of the blistering machine web and a variable point inside the blister. This application is customizable.

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La soluzione flessibile per essere conformi alle normative sull’anticontraffazione e sulla serializzazione dei farmaci

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